Tag Archives: Tesla

Tesla, the EV

Cold Leg

Dipped into my safety reserve because of higher than normal energy usage. Pre-planning for 70 MPH, a 13% negative , cold weather consumed another 6% and that was with the cabin heat switched off.

I shall allow for this on the next leg by reducing speed at least during the early going. Once I see that distance to go balances with range available I can resume a regular rate.

Care and feeding

Even with a garage temp of 45, the OAT Is 19 degrees and the traction battery is marginalized. The battery does not like cold. Observe the yellow dashed lines. These appear during these conditions so as to limit maximum current draw and maximum regeneration, either of which challenges the battery. Normal use creates heat. There is an electric element to provide auxiliary heat if required. When things get up to temp the limiters recede. In the pursuit of battery longevity we see how the system looks after itself.IMG_7546

EV Trip Planning

Planning a trip in an Electric Vehicle (EV) is very similar to fuel planning for a cross-country in light aircraft. Before undertaking a journey you want to know enroute conditions, access performance data, locate fuel stops, have an alternate or a backup plan. EV range, like aircraft range is limited. Fuel stops are few and far between for either. The consequences of miscalculation for either can be serious. If you have aviation experience you will grasp the range planning concept readily.

The variables that can affect range, i.e. shorten or lengthen are:

  • speed
  • road surface
  • temperature
  • wind
  • elevation change

There are other factors to consider exclusive to the EV such as cabin comfort; heating or cooling (HVAC) uses energy from the battery whereas a light aircraft uses waste energy from combustion exhaust manifolding to provide heat. A battery electric vehicle will suffer from some degree of vampire drain and parasitic energy losses -0.3 range miles for each clock hour vehicle moving or stationary.  Wheel and Tire design choices influence rolling resistance and aerodynamic drag. Passenger windows open vs closed can alter aerodynamics.

By far the biggest consideration is speed because of wind resistance. Drag is proportional to the square of speed,  and the power needed to overcome that drag is proportional to the cube of speed so if you want to go twice as fast, you’ll have to be eight times more powerful.  The following table shows percentage corrections to rated range and is based on driver reports and manufacturer guidelines.

SPEED
45mph +26%
55 + 8%
60 100% of EPA rated range (at 70 degrees with miniscule HVAC)
65 – 8%
75 -26%
Headwinds can create significant energy penalty. Consider a headwind or tailwind component by using the speed table above. e.g. Your speedometer indicates 60 mph but you experience a 15 mph headwind — the transparent wind is 75 mph for a 26% reduction in range.
Optional: Hypermiling techniques, e.g. drafting a truck or inter-city bus +15% 
Optional: Large diameter ascetic wheel rims with very low profile tires -6%
Optional: Passenger windows lowered at cruising speed -4%
Note that all of the range penalties are cumulative.

The following table describes range corrections percentages to allow for road surface:
CONDITIONS
Clear and dry 100% of rated range
Wet roadway – 2%
Standing water -10%
Light snow -15%
Heavy snow -25%
This next table shows range penalties caused by temperature with respect to comfort and battery control. EVs must maintain an ideal temperature range for the economics of battery longevity.

HVAC referencing the outside air temperature (OAT)

15 -25%  at full blast, HVAC pulls about 7.5kW — battery heating is ncessary
32 -13% pre-heat the cabin if possible and then reduce cabin heat temp and use seat heaters. Optional cabin heat switched off (Brrrrrr) but still need battery heat -8%
50 – 7%
70 100% of rated range (HVAC on, but barely in use i.e. vent only)
100 – 7%
120 -13% there is energy draw for battery cooling in extreme

ELEVATION

Mountain -10 miles  in lost range for each 1000′ of Rise
Mountain +4 miles recovered range for each 1000′ of Descent
 
With experience a proficient driver can relax, put the sliderule down and properly estimate range by allowing a fudge factor. A general rule is to only count on 2/3rds of your advertised rated range. Planning a charge stop in this way, while conservative, will eliminate range anxiety. Also, there are calculators which will perform the math after you input certain values just as there are aircraft dispatchers who can do your flight planning. If you understand the principles explained here and dare I say enjoy working through the solutions then you might find aviation an easy transition. The mechanics are the same.

charging etiquette

The more cars at the gas pumps in a filling station the lower the pressure. i.e. unleaded may flow more slowly due to reduced pressure.  A Tesla Supercharger station is similar but first — how the Supercharger Station is engineered:

  1. The utility transformers...
  2. The 480 Volt disconnect switches and circuit breakers...
  3. The charge controller cabinets. Each of these is as light beige in color, is about 24 inches wide, and has a large hooded cooling air duct in the back. Each Supercharger Cabinet contains 12, identical, modular chargers that are the same as the one or two chargers in an MS [model S]. The ones being installed currently can put out a total of 120 kW DC, shared between 2 charging stalls…
  4. The pedestals (arches) at each charging stall.The pedestals at each charging stall are fed by the Supercharger cabinets and are where you find that nice, big cable and connector to plug into your MS. They are usually numbered 1A/1B, 2A/2B, etc. The numbers indicate the Supercharger Cabinet used, and the letters denote the pair of stalls serviced by each cabinet. The usual layout is 1A, 2A, … 1B, 2B, … This means that adjacent stalls are on different Supercharger Cabinets. If you want to make sure that you are getting maximum charging power, try to make sure that the paired stall (e.g. 1A paired with 1B) is not in use. If both charging stalls are in use, then priority is given to the first car to arrive, and the second car to arrive gets what’s left over.

The takeaway here is that the 120kW charge rate is a perfect case situation. If others are on the same Teat your rate of flow will vary [lower].

the early adopters

Tesla Model S has a mid year production update which means that if you took delivery before X date your unit has been superseded by something better. This can be expected with any leading edge technology but has the tendency to upset the early adopters. Remember ordering your first Pentium PC only to see the Pentium II intro mere months later rendering your box obsolete? Or smart phone, or tablet or…

First production vehicles are limited to a 90kW rate of charge. These cars have “A” batteries. Word gets out that updated “B” batteries, with the bragging rights of a 120kW hour charging rate have been incorporated into production. Somewhat unfairly, Tesla led folks to misunderstand that the higher charge rate would be enjoyed by everyone after a routine Firmware Upgrade which turned out not to be the case. Suddenly everyone is on their knees to look at the underbelly of their pride and joy to glimpse a factory VIN label battery_model_VIN_example proclaiming which batteries are installed with hopes that it will say “B”. Some are disappointed. Others find both letters mix and matched. Evidently there may have been a 4 month span when the new batter was ready but there were plenty of the “A” batteries still in inventory. Unfortunately those folks are also limited to the lower standard. Some people have newer car VINs with older style and some owners older VINs with the newer type leading to additional bewilderment.

This charge rate thing is meaningful. If you’ve spent luxury car money and your available time has considerable value, your wait at the charging station is measurable. The higher charge rate ability will get you back on the road perhaps 5-10 minutes before the Tesla owner with the lower limit. He might be left grumbling as you both pit stop and you are able to speed away first. This is a new world to understand. Those of us still consuming petrol don’t give a second thought to refueling. The Tesla owner when away from home base will strive to locate and use a Tesla SuperCharger location and by the way, Tesla’s deal is to provide a network of stations and make the energy available without cost to driver (as in FREE).

It becomes an interesting study in behavior as those first in line to buy the new car must have known that the original design, as wonderful as it is, was bound to be improved upon and enhanced over time.